This process involves skiving (or skiving and roller burnishing) the inner surface of the tube to remove any imperfections and improve dimensional accuracy.
Here are some key features and aspects of skived and roller burnished tube:
Skiving process: Skiving is a cutting process in which a rotating cutting tool removes material from the inner surface of the tube. This process helps eliminate surface imperfections, such as weld beads, scale, or high spots, resulting in a smooth and consistent inner diameter.
Roller burnishing process: After skiving, the tube undergoes a roller burnishing process. Roller burnishing involves passing a series of specially designed rollers over the inner surface of the tube, applying pressure to compress and smooth the material. This further enhances the surface finish, reduces friction, and improves wear resistance.
Surface finish: Skived and roller burnished tubes have an exceptionally smooth and mirror-like surface finish on the inner diameter. This finish reduces friction, enhances sealing properties, and improves the overall performance of the tube in hydraulic and pneumatic applications.
Dimensional accuracy: The skiving and roller burnishing process ensures tight dimensional tolerances, resulting in precise diameter and straightness of the tube. This dimensional accuracy allows for proper fit and alignment with other components in hydraulic or pneumatic systems.
Material selection: Skived and roller burnished tubes are commonly made from carbon steel, stainless steel, or alloy steel. The material choice depends on the specific application requirements, such as operating conditions, pressure, and corrosion resistance.
Applications: Skived and roller burnished tubes are widely used in hydraulic and pneumatic systems, particularly in applications where a high-quality surface finish and precise dimensions are essential. They are commonly used in hydraulic cylinders, pneumatic cylinders, and other types of actuators.
Customization: Skived and roller burnished tubes can be customized to meet specific application requirements. This includes variations in diameter, length, wall thickness, and surface finish. Customization ensures that the tube precisely fits the intended application and performs optimally.
Maintenance and care: Skived and roller burnished tubes require regular maintenance and inspection to ensure their continued performance. This includes cleaning, lubrication, and monitoring for signs of wear, corrosion, or damage.
Skived and roller burnished tubes offer superior surface finish and dimensional accuracy, making them ideal for applications where smooth operation, precise fit, and sealing properties are crucial. Their high-quality finish contributes to the efficiency, reliability, and longevity of hydraulic and pneumatic systems.
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